Hardrock Mine in Bangladesh

Hardrock

Hardrock is commonly known as basement or crystalline basement or consolidated rock. It is usually formed underground during Precambrian Era. Basically hardrock geology is the study of igneous and metamorphic rock.
Age: More than 600 (or 570) million years.
Example: Igneous rock: Granite, Basalt, Diorite, Gabbro, and Kimberlite; Metamorphic rock: Gneiss, Quartzite and Marble.

Basement/Crystalline basement rock

Basement rock is the thick foundation of oldest metamorphic and igneous rock that shapes the continental crust. Again crystalline basement rock is composed of minerals in a crystalline state.

Engineering or construction stones

Hardrock or dense igneous and metamorphic rock is generally known as engineering stone or construction stone. While construction stones are utilized in roads and highways construction, railways, dams, bridges, house building and flood control, they are called construction/engineering stones.

Hardrock Mine in Bangladesh

The hardrock of Bangladesh is predominantly found in Maddhapara, Dinajpur (depth 128m); Ranipukur and Pirganj, Rangpur (171m and 265m); Bogra (2150m); Joypurhat-Jamalgonj (600-667m), and Kansat, Chapainawabganj (615m). Of them, Maddhapara is only active hardrock mine in the country.
Construction materials such as boulders, gravels deposits at Tetulia-Panchagarh, Dinajpur district; Kaptai-Alikadam-Ukhia-Teknaf-St. Martin’s Island; Chittagong and Sylhet district.

Maddhapara Granite Mine (MGM)

The only one underground hard rock mine in Bangladesh is Maddhapara Granite Mine (MGM). Maddhapara Granite Mining Company Limited (MGMCL) is a company of Petrobangla under the Ministry of Power, Energy and Mineral Resources of Bangladesh.

History of MGM

Maddhapara underground Hardrock was drilled six wells in 1974-75 by Geological Survey of Bangladesh (GSB). Then they ensured that the presence of Precambrian Hardrock at very shallow depths. The encountered depth of hard rock was approximately 128m and 154m. SNC (Surveyor Nenniger and Chenvert) is a Canadian consultancy firm whose was conducted the Techno-economic feasibility study of the area. Ultimately the project was approved by the Government of Bangladesh in 1978. In contrast, the project commenced to work officially in 1994, according to the signing of two large international contracts for the Barapukuria Coal Mine Development Project as well as for the Maddhapara Hardrock Mining Project between CMC of China and Petrobangla, and NAMNAM of the Democratic Republic of Korea and Petrobangla respectively. The MGM Company was founded in order to take multifold responsibilities of production of basement rock with a daily production capacity of 5,500 M. tons.

Formation

Hossain et al., 2007 suggested the possibility of basement rocks in Bangladesh forming the continuation of Central Indian Tectonic Zone and Meghalaya-Shillong Plateau in the Indian Shield. Besides that it was shaped toward the final stages of assembly of the Columbia supercontinent (~1.9-1.7 Ga or billion years).

Geological framework

Bangladesh is divided into (a) The Precambrian Indian Platform (subdivision Rangpur Saddle and Bogra shelf) (b) The basin or geosyncline (Bengal Fordeep and folded Belt). Maddhapara Granite Mine is located in Rangpur Saddle.

Stratigraphy

Stratigraphic succession of the Madhyapara area, northwest Bangladesh is given below table-

MGM Project

Project started formally in 1994.

Depth of rock

The depth of the hardrock is 128 meter from the surface.

Hardness

Basement rock generally becomes very hard and compact. According to the Moh’s scale, the hardness of this rock is 6.5.

Rock types

The dominant rock types are dioritic with minor granitoids. Also granite, granodiorite, quartzdiorite and gneiss are common.

Minerals

Amphibole and biotite form the dominant mafic minerals in all the rock types in Maddhapara Granite mine area.

Age

Most basement rock is commonly found in Precambrian era (greater than 600 million years). Accordingly Hossain et al., 2007 it took place at ca. 1.7 Ga or billion years.

Mine area & reserve

The total reserve in the mine area of 1.0 km × 1.2 km =1.2 km2 is approximately 174 million tons.

Yearly production

The mine is produced hardrock annually is about 1.65 million tons.
Life of the mine: From the Project analysis, the life span of the mine is almost 41 years but mine operation life may be elongated to more than 70 years.

Method of mine

Room & Pillar/ Sub-Level Drift Stopping Method is used to extract rock from the underground mine. There are 5 stopes under production where two are in the south and three are in the north. The length, height and width of each stope are 230 m, 60 m and 20 m, respectively.

Blasting function

In MGM, the long hole drilling is utilized and fan pattern is used in order to blast operation. Moreover, ammonium Nitrate Fuel Oil (ANFO) as well as power gel are concused for blasting purpose.

Length & diameter of shafts (Mode of Entry)

There are two Vertical shafts namely skip shaft and cage shaft. The length of the skip shaft (for carrying hardrock) is 380m & cage shaft (for carrying machineries and mine workers) is 330 m. The inner diameter of both shafts is 5.0 m. and distance between two shafts is 85 m.

Investment expense (TK. In lakh)

The total estimated cost of the mine is in 1024998.31 33110.06 69388.25 ($ 197.889 m.) ($ 57.086 m.) ($ 140.803 m).

Estimated production cost

The calculated production expense of the underground mine is approximately TK. 702 / ton ($12.095 / ton).
(a) After finishing the Project Annual payment to Govt. (TK. In lakh): Total -5552.50;
(b) Annual foreign exchange saving from the mine area: TK. 13879.00 lakh ($ 23.925m).

Mineralogical composition

There are two types of mineral compositions have observed in the hardrock samples which is as followed:
(a) Essential mineral: The dominant essential minerals is Plagioclase (42-61%), Hornblende (19-53%), Biotite (1-8%), Quartz (1-7%), K-feldspar (1-10%) and Titanite (<1%).
(b) Accessory mineral: Some accessory mineral are also found within the rock samples such as Epidote, Pyrite, Chalcopyrite, Zircon and Apatite.

Chemical composition

The chemical composition of basement rock in Bangladesh is given below-

Uses

Hardrock is widely used in Bangladesh as flood control, construction of coastal and town protection embankment, construction and maintenance of bridge, roads and highway, embankment protection, river training, railway ballast, high rise buildings, decorated tiles and other heavy construction works.

Major concern

MGM is significant for the development of the Bangladesh particularly we can reduce imported hardrock and save of more valuable foreign currencies without minimal environment pollution. Apart from the Government of the country should take radical steps to flourish the further development of the mine and investigate as well as drilling more in the other places of Bangladesh.